Role Summary:
Monitor the welding activity and monitor the welding parameters are in line with approved WPS and ITP / QAP.Preparation of WPS/PQR/WPQ as per the requirement. Liaison with Notified bodies / TPIs for certification / Welding Qualification etc., as applicable. Document submission to the Customers.Ensure allocation of Right resources and competent personQualification of welders and maintain records for Welder continuity and prolongation process, including sub-suppliers.Calibration and Validation of Welding machines, Heat treatment furnaces and measuring instruments.Control of non-conforming product, Implementation of corrective actions, resulting from Non-conformances, complaints, MOC and Risk Assessment.Maintenance of documents and records for Welding & related activity including External origin and maintain records as per the retention period.Development of new welding sources and establish FICPL requirement. Preparation of Quality plan, Performing NDE activities, PMI Inspection.Identification & Traceability of Accepted, Rework, Hold, Rejection.Adhering to safety rules & regulations and training the team.
Responsibilities & Requirements:
Ensure required, Hold, Witness, Monitor & Document review points are met as per ITP / QAP.Quality Documentation requirements and GRN closure on TimeConformance to check list, ITP, Customer specifications, work Instructions and procedures.Release of Product after welding (stage) inspectionConformance of providing Qualitative & Quantitative data, for COPQ.Ensuring safety discipline at work center as per EMS and OHSAS.Coordinate with production in order to plan and execute inbound and production checksManage relations with customers or third party inspectorsParticipate in external supplier quality testing and auditsParticipate in Continuous Improvement Process (CIP) eventsMonitor product portfolio KPIs and drive effective root cause corrective actions where appropriate to address gaps to agreed targetsManage customer witness inspectionsMaintain and analyze data to provide information or identify problems for management and stakeholders on the state of a process or product qualityCreate awareness in the Leadership community regarding what opportunities have been discovered or developed and how to realize themCollaborate with the department or other company departments to clarify / resolve issues techniques related to Welding Quality .B E with 7 to 10 years experience in WeldingOther duties as assigned
Preferred Experience / Skills:
Certification on " American Welding Soceity Certified Welding Engineer "Certification on NDT Level II – RT, MT, PT, VTKnowledge on Welding & Heat treatments – Process, Procedure & Documents, Consumables, Equipment and accessories, welding defects, Inspection and testing, Heat treatment process.Knowledge on ERP System-SAPVision evaluation fitness.Proficiency in Microsoft Office -Excel,Word,Power PointExcellent verbal and written communication skills